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Ford Expedition, Lincoln Navigator Axle Pinion Fracture

NHTSA campaign 23V128000 · Reported Feb 24, 2023 · Ford Motor Company

high How serious is it? About this label

A fractured pinion can cause a loss of four-wheel drive and cause the front wheels to lock up, which increases the risk of a crash. The notice does not tell owners to stop driving.

Key facts

NHTSA campaign number23V128000
Reported to NHTSAFeb 24, 2023
ManufacturerFord Motor Company
Part affectedPower Train:axle Assembly
Vehicles covered2 model/year combinations, model years 2023
Do-not-drive advisoryNo
Park-outside advisoryNo
RepairFree at any franchised dealer

What's wrong, in plain English

Some Ford Expedition and Lincoln Navigator vehicles have a front axle part called the pinion gear. This pinion may not have been heat-treated correctly. Because of this, the pinion could fracture while the vehicle is being driven. If the pinion fractures, the vehicle can lose four-wheel drive, and the front wheels may lock up as a result.

What you should do

1. Check your VIN at nhtsa.gov/recalls to see if your vehicle is included.
2. Contact a Ford or Lincoln dealer, or call Ford customer service at 1-866-436-7332.
3. Dealers will replace the pinion gear set, or the full axle assembly if needed, free of charge.
Where do I find my VIN, and what do I tell the dealer?

Your VIN is the 17-character code on the lower left of the windshield, on your registration and usually on your insurance card. Enter it at nhtsa.gov/recalls to see whether this recall is still open on your car. When you call the dealer, say you have an open safety recall and give them NHTSA campaign number 23V128000. More in how recalls work.

Affected vehicles (2)

Who to contact

Ford — official Ford recall lookup

Customer service: 1-866-436-7332

Lincoln — official Lincoln recall lookup

Customer service: 1-866-436-7332

Any franchised dealer for the brand can do the repair. Phone numbers are taken from manufacturer sites and recent NHTSA notices; if one has changed, the number in your own recall letter is the one to use.

The bigger picture

Other Ford Expedition recalls

All 46 Expedition recalls

Official notice

Component
POWER TRAIN:AXLE ASSEMBLY
Summary
Ford Motor Company (Ford) is recalling certain 2023 F-150, Expedition, and Lincoln Navigator vehicles. The front axle pinion may not have been heat-treated, which can cause it to fracture.
Safety risk
A fractured pinion can result in a loss of 4-wheel drive and may cause the front wheels to lock up, increasng the risk of a crash.
Remedy
Dealers will replace the front axle pinion gear set. If there is a broken front axle pinion, the entire axle assembly will be replaced. Repairs will be performed free of charge. Owner notification letters were mailed April 21, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S07.

Verify your specific vehicle by VIN at nhtsa.gov. Recall repairs are free of charge by law.