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Kia K5 fuel tank can melt and leak

NHTSA campaign 25V794000 · Reported 2025-11-17 · Kia America, Inc.

critical How serious is it? About this label

This is the most serious kind of defect because it can lead to a fuel leak and a fire, so get the free repair as soon as your dealer can take the car.

What's wrong, in plain English

A damaged valve in the fuel system on these Kia K5 cars can let air into the gas tank. The extra air makes the tank swell until it touches hot exhaust parts underneath, and that heat can melt the tank. A melted tank can leak gasoline, and leaking gas near hot exhaust parts can start a fire. The dealer will replace the valve, inspect the fuel tank, and replace the tank if it is damaged — all free. Owner letters were mailed January 16, 2026.

What you should do

1. Search your VIN at nhtsa.gov/recalls (K5 VINs have been searchable since December 1, 2025). 2. Call your Kia dealer or Kia customer service at 800-333-4542 and ask about recall SC356. 3. Have the check valve replaced and the tank inspected — the work is free.

Affected vehicles (4)

Who to contact

Kiaofficial Kia recall lookup

Customer service: 1-800-333-4542

Any franchised dealer for the brand can do the repair. Phone numbers are taken from manufacturer sites and recent NHTSA notices; if one has changed, the number in your own recall letter is the one to use.

The bigger picture

Official notice

Component
FUEL SYSTEM, GASOLINE
Summary
Kia America, Inc. (Kia) is recalling certain 2021-2024 K5 vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.
Safety risk
A melted fuel tank can leak, increasing the risk of a fire.
Remedy
Dealers will replace the check valve. The fuel tank will be inspected for damage and replaced as necessary. All repairs will be performed free of charge. Owner notification letters were mailed January 16, 2026. Owners may contact Kia customer service at 800-333-4542. Kia's number for this recall is SC356. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 1, 2025.

Verify your specific vehicle by VIN at nhtsa.gov. Recall repairs are free of charge by law.