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Hyundai Nexo hydrogen tank part can break, leaking gas

NHTSA campaign 24V761000 · Reported 2024-10-11 · Hyundai Motor America

critical How serious is it? About this label

Very serious: a hydrogen leak can cause a fire while the car sits parked, so park outside and away from structures, though the notice does not tell you to stop driving.

⚠ Park outside, away from buildings — fire risk. See all such recalls.

What's wrong, in plain English

The Nexo runs on hydrogen. A safety part on the hydrogen tank, meant to release pressure if the tank gets too hot, can break. If it breaks, hydrogen gas can leak out, and that leaking gas can catch fire while the car is parked. Hyundai dealers will replace that part for free. Hyundai mailed a first warning letter in November 2024, with letters telling owners the repair is ready starting in January 2025.

What you should do

1. Enter your VIN at nhtsa.gov/recalls to confirm your Nexo is affected. 2. Park outside and away from your home, garage, or other buildings until it is fixed. 3. Call your Hyundai dealer or Hyundai at 800-633-5151 (recall 269) to schedule the free replacement.

Affected vehicles (5)

Who to contact

Hyundaiofficial Hyundai recall lookup

Customer service: 1-855-371-9460

Any franchised dealer for the brand can do the repair. Phone numbers are taken from manufacturer sites and recent NHTSA notices; if one has changed, the number in your own recall letter is the one to use.

The bigger picture

Official notice

Component
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES
Summary
Hyundai Motor America (Hyundai) is recalling certain 2019-2024 Nexo vehicles. The thermally activated pressure relief device (TPRD) may break and cause a hydrogen gas leak, which can result in a fire while parked.
Safety risk
A vehicle fire increases the risk of injury.
Remedy
Owners are advised to park outside and away from structures until the recall remedy is completed. Dealers will replace the TPRD, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed November 8, 2024. Final owner notification letters will be mailed in phases, beginning January 6, 2025. Owners may contact Hyundai Customer Service at 800-633-5151. Hyundai's number for this recall is 269.

Verify your specific vehicle by VIN at nhtsa.gov. Recall repairs are free of charge by law.