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Hyundai brake recalls: engine fires, weak pedals and software fixes

9 NHTSA recalls · Hyundai · Service Brakes, Hydraulic · model years 2018–2025 (we track 2018 and newer) · newest 2025-04-11

⚠ 3 carry a park-outside (fire risk) advisory.

Two very different problems dominate Hyundai's hydraulic brake recalls. The larger one is the ABS/HECU module corroding and shorting, which can start an engine compartment fire while parked or driving. It covers 2014-2021 Tucson, 2016-2018 Santa Fe, 2017-2018 Santa Fe Sport and the 2019 Santa Fe XL, and these are the only recalls here that tell owners to park outside. The rest are braking-performance defects: contaminated brake fluid swelling the master cylinder seals on the 2021 Palisade, a sharp-edged master cylinder on the 2021 Accent, a misaligned brake booster diaphragm on the 2023 Palisade, and Integrated Electronic Brake software on the 2019-2021 Kona Electric, 2019-2020 Nexo and 2025 IONIQ 5 N.

Warning signs to watch for

Is it safe to keep driving?

None of these recalls carry a stop-driving order, but the fire-risk ones come with a condition: on the affected Tucson, Santa Fe, Santa Fe Sport and Santa Fe XL, Hyundai says park outside and away from structures until the fuse is replaced. On the 2025 IONIQ 5 N, do not use the left-foot braking or N e-Shift features until the software update is done. For the master cylinder, booster and IEB recalls, driving is acceptable while you wait — but if the pedal goes soft, sinks, or suddenly feels stiff, get to a dealer immediately.

What the free repair involves

Fire recalls are handled by replacing the ABS multi-fuse or HECU fuse, with an Electronic Stability Control software update added on 2019-2021 Tucson. Palisade gets a new brake master cylinder and fluid flush, or a brake booster inspection and replacement. Accent gets a new master cylinder. IONIQ 5 N, Kona Electric and Nexo get updated IEB software — delivered over-the-air or by a dealer. Every repair is free.

Severity at a glance

SeverityRecalls
critical4
high5

Models affected most

Every recall in this group

DateRecallSeverity
2025-04-11Hyundai IONIQ 5 N braking and acceleration software faultcritical
2025-02-06Hyundai IONIQ 5 N braking weakens with left-foot brakinghigh
2023-06-08Hyundai Palisade can lose power brake assisthigh
2022-10-27Hyundai Santa Fe Sport brake part may cause engine fire · park outsidecritical
2022-02-03Hyundai Santa Fe brake module can spark engine fire · park outsidecritical
2021-12-02Hyundai Accent brake part may weaken stopping powerhigh
2021-10-27Hyundai Palisade brake fluid problem can weaken brakinghigh
2020-12-01Hyundai Kona Electric and Nexo may lose braking powerhigh
2020-09-04Hyundai Tucson brake control unit can corrode and cause fire · park outsidecritical

Common questions

Do I really have to park my Tucson or Santa Fe outside?

Yes. Hyundai's notice says to park outside and away from structures, because the ABS module can short and start an engine compartment fire while the vehicle is parked, not only while it is being driven. Keep doing it until the fuse is replaced.

Can I still drive my 2025 IONIQ 5 N?

Hyundai does not tell you to park it, but you must not use the left-foot braking or N e-Shift features until the update is installed. The IEB and VCU software update covers both the reduced braking and the additional acceleration concern.

There are two Palisade brake recalls — are they the same problem?

No. The 2021 Palisade recall is contaminated brake fluid swelling the master cylinder inner-cup seals, fixed with a new master cylinder and a fluid flush. The 2023 recall is a misaligned brake booster diaphragm leaking vacuum, fixed by inspecting and replacing the booster.

A recall applies only to specific vehicles. Check your 17-character VIN at nhtsa.gov/recalls.

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