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Toyota seat recalls: loose seat backs and bad welds explained

5 NHTSA recalls · Toyota · Seats · model years 2021–2025 (we track 2018 and newer) · newest 2026-04-22

All five trace to the same kind of factory error: welds and bolts that were not done right. Improper welds affect the 2025 Sienna Hybrid's second-row seat rails, the 2025 RAV4's front seat brackets, and the head restraint brackets in the second-row center and right seats of the 2023-2024 Camry. Loose bolts affect third-row seatbacks on 2021-2025 Sienna Hybrid vans. The outlier is the 2021-2025 Highlander and Highlander Hybrid, where second-row seat backs may fail to lock when you adjust them. Sienna and Highlander each appear in more than one campaign, and rear seats are hit far more often than front seats — only the RAV4 recall involves the front row.

Warning signs to watch for

Is it safe to keep driving?

None of these five recalls tells owners to stop driving or park outside, and none affects how the vehicle handles. The hazard shows up in a crash, when a seat, seat back or head restraint may not hold as designed. Until the repair, the notices point to keeping people and child seats out of the affected positions: the third row of a 2021-2025 Sienna Hybrid, the second-row center and right seats of a 2023-2024 Camry, and the second row of an affected Highlander or 2025 Sienna Hybrid.

What the free repair involves

Every repair is free. Dealers replace the second-row seat rails on the Sienna Hybrid, the return springs in the Highlander's seat back recliner assemblies, and the 60% rear seat-back frame sub-assembly on the Camry. The RAV4 seat bracket welds are inspected and repaired as necessary, and the Sienna third-row seat bolts are tightened. No software or over-the-air fix applies here. Two are phased recalls, so parts arrive in stages.

Severity at a glance

SeverityRecalls
high3
medium2

Models affected most

Every recall in this group

DateRecallSeverity
2026-04-22Toyota RAV4 front seat brackets may be poorly weldedhigh
2026-03-05Toyota Highlander second-row seat backs may not lockhigh
2025-10-07Toyota Sienna Hybrid second-row seat rails welded badlyhigh
2025-02-13Toyota Sienna Hybrid third-row seatback bolts may be loosemedium
2024-02-21Toyota Camry second-row headrest brackets poorly weldedmedium

Common questions

What does a phased recall mean for my Sienna Hybrid or Highlander?

Toyota lists the 2025 Sienna Hybrid seat rail recall and the 2021-2025 Highlander seat back recall as phased, meaning owner letters and parts go out in stages. Your dealer may need to wait for parts before scheduling the free repair.

My Highlander's second-row seat back will not lock. Is that the recall?

It matches the described defect: second-row seat backs that may fail to lock into position during adjustment, caused by the recliner return springs. Have the dealer check your VIN against the recall and replace the springs free of charge.

Which seats should I avoid using until the repair?

Follow the notices. Keep the third row of an affected Sienna Hybrid clear of passengers and child seats, and seat rear Camry passengers in the left rear seat rather than the center or right positions with the weak head restraint brackets.

A recall applies only to specific vehicles. Check your 17-character VIN at nhtsa.gov/recalls.

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